Saponification Soap Making Machine Toilet Soap Production Line For Palm Oil Caustic Soda

This saponification tank is a core piece of equipment for any soap production line, specifically designed to handle the chemical reaction between fats or oils and an alkali to produce high-quality soap. With a generous effective capacity of 1500 liters, this tank is well-suited for medium to large-scale manufacturing operations, allowing you to produce significant batches in each cycle while maintaining consistent product quality.

The tank is equipped with a 4kW mixing motor that ensures continuous and thorough agitation of the raw materials. This steady mixing action is critical for promoting a uniform reaction, preventing separation, and achieving a smooth, consistent soap paste. In addition to the mixing system, the tank features six dedicated heating motors, each rated at 4kW, providing a combined heating power of 24kW. This powerful heating system allows for rapid temperature ramp-up and excellent heat distribution throughout the vessel. Precise temperature control is essential during saponification, and this tank meets that need with an included temperature control box and two independent thermometers, allowing operators to monitor and adjust the reaction temperature accurately and reliably.

Built for durability and long-term industrial use, the tank is constructed with a plate thickness of 6mm. The main body has a diameter of 1.3 meters and a height of 1.52 meters, giving it a sturdy, compact footprint. The tank also comes complete with a fitted cover and an oval head design, which helps improve sealing, heat retention, and structural strength. The overall dimensions of the unit are 1300mm in diameter by 2340mm in total height, making it easy to integrate into existing production lines. Whether you are expanding your current soap-making capacity or setting up a new facility, this saponification tank offers a reliable, high-performance solution tailored to meet the demands of professional soap manufacturin

Key Advantages of This Saponification Tank

1. Efficient Heating System – Equipped with six 4kW heating motors (24kW total), the tank heats up quickly and maintains stable temperatures, significantly reducing waiting time between batches.

2. Uniform Mixing – The 4kW mixing motor ensures continuous and thorough agitation, promoting a complete and consistent saponification reaction for high-quality soap.

3. Precise Temperature Control – Comes with a temperature control box and two thermometers, allowing operators to monitor and adjust the reaction temperature accurately for optimal results.

4. Durable Construction – Built with 6mm thick plates, a reinforced cover, and an oval head design, this tank is rugged enough for continuous industrial use and long-term reliability.

5. Compact & Space-Saving Design – With overall dimensions of 1300mm × 1300mm × 2340mm and a 1500L capacity, it offers a good balance between production volume and factory floor space.

6. Ideal for Medium to Large Production – Whether you are expanding an existing line or setting up a new facility, this tank is perfectly suited for consistent, batch-after-batch soap production.

After-Sales Service

We provide a complete after-sales support package for this saponification tank to ensure your production runs smoothly and reliably. The tank comes with a 12-month warranty starting from the date of shipment, during which any manufacturing defects or quality issues will be covered by us, including free replacement parts and technical assistance. Our experienced engineers are available to guide you through installation, operation, and troubleshooting via email, phone, or WhatsApp. We also maintain a full inventory of spare parts such as motors, thermometers, control box components, and seals, so replacements can be shipped quickly to minimize your downtime. Whenever you need help, just reach out to us, and we will respond promptly to keep your soap production line running.

FAQ:

Q1: What materials is this tank made of?
The tank body is made of high-quality carbon steel or stainless steel (available upon request). The standard version uses carbon steel with a thickness of 6mm for durability and cost-effectiveness.

Q2: Can this tank be used for both hot and cold saponification processes?
Yes, this tank is suitable for both hot and cold saponification. The powerful heating system (24kW) makes it especially efficient for hot process soap making, while the mixing motor can also handle cold process with proper temperature control.

Q3: How long does it take to complete one batch?
The batch time depends on your recipe and process. Typically, hot saponification takes about 2–4 hours from raw materials to finished soap paste. The tank's efficient heating and mixing help shorten the reaction time compared to standard tanks.

Q4: Is installation difficult? Do you provide on-site support?
Installation is straightforward with our detailed manual and video guidance. We also offer remote technical support via WhatsApp or video call. On-site installation and training can be arranged at an additional cost if needed.

Q5: What if a part breaks down? Do you have spare parts?
Yes, we keep a full stock of spare parts including motors, thermometers, heating elements, control box components, and seals. Spare parts can be shipped within 24–48 hours after confirmation.

Q6: What is the warranty period?
We offer a 12-month warranty from the shipment date, covering manufacturing defects and quality issues. During this period, replacement parts and technical support are provided free of charge.