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Home > Products > Soap Saponification Machine > 100-300kg/H Oil Saponification Tank Fat Saponification Pot Soap Granule Production Line
Product Details
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300kg/H oil saponification tank

,

100kg/H oil saponification tank

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100kg/H saponification machine

Product Type:
Saponification Machine
Core Components:
Motor
Warranty:
1 Year
Machinery Test Report:
Provided
Place Of Origin:
Henan
Name:
Soap Noodles Making Machine Line
Final Products:
Soap Base, Soap Granules, Soap Noodle
Key Selling Points:
Easy To Operate
Product Type:
Saponification Machine
Core Components:
Motor
Warranty:
1 Year
Machinery Test Report:
Provided
Place Of Origin:
Henan
Name:
Soap Noodles Making Machine Line
Final Products:
Soap Base, Soap Granules, Soap Noodle
Key Selling Points:
Easy To Operate
Product Description
100-300kg/h Oil Saponification Tank – Fat Saponification Pot for Soap Granule Production Line
 
Process:
saponification reaction → Soap dry machine → soap base → soap noodles machine → soap noodles
Soap raw materials start from grease and generally go through the following processes: 1. Saponification The oil reacts with the base to produce the higher fatty acid sodium and glycerin (and some water), which is one step in the process of making soap. In the saponification pot, fully stirred and heated, the grease layer gradually reduced, the liquid does not appear stratified, the saponification reaction is completed. 2. Salting out In the closed soap, add salt or saturated salt water to separate the soap from the dilute glycerin water. The lower concentration at which the soap precipitates is called the salting-out concentration. After the closed soap glue is salted out, the upper soap is called soap granules; The lower layer of salted glycerin water is drained from the bottom of the soap pan to recover the glycerin. 3 .Wash After separating the waste liquid, add water and steam to boil the soap granules, so that it becomes a uniform soap glue from the dissolving state, and washes out the remaining glycerin, pigment and impurities. 4. Alkali analysis The glycerin, salt, pigment and impurities in the soap grains were further washed out by alkali analysis in order to saponify the remaining oil in the soap grains. The lower alkali concentration that precipitates out completely is called the alkali water concentration. Adjust enough to split the soap into upper and lower soap phases. The upper layer is the pure soap base, and the lower layer is the soap foot. The soap foot is dark in color and has many impurities, which are generally reused in the next pot of alkali analysis. 5. The saponification vacuum drying system is a high-temperature liquid soap base (fatty acid Na) formed by the interaction of animal and vegetable oils (the main component fatty acids) with alkali, and then glycerin, additives and other ingredients are added at the same time in the process, and then the soap base is changed from liquid to flake solid under the vacuum of the vacuum dryer due to the rapid evaporation of water, and the soap base is squeezed and ground by the refining machine to become soap granules.
Product Parameters
Motor reducer
16.37kw
voltage
380v
use
Processed soap base
output
100-300kg/h

100-300kg/H Oil Saponification Tank Fat Saponification Pot Soap Granule Production Line 0

FAQ:

1. What is the saponification process in this tank?

Saponification is the chemical reaction between oils/fats and alkali (caustic soda/lye) that produces soap and glycerin. The tank heats and mixes the ingredients under controlled conditions to create soap base, which is then dried and processed into soap granules.

 

2. What oils and fats can be used in this saponification pot?

This tank handles various oils and fats including: palm oil, coconut oil, olive oil, sunflower oil, tallow (beef fat), lard (pork fat), and other vegetable or animal fats. Mixed oil blends are also supported.

 

3. What is the output of this 100-300kg/h line?

The output is 100-300 kilograms of soap granules per hour. This is the wet soap base before drying. After drying, the final soap noodle weight is approximately 80-85% of the wet weight.

 

4. What safety features does the saponification tank include?

Safety features include: pressure relief valve, temperature sensors with auto shutoff, fume extraction port for caustic vapors, emergency stop, and sight glass for monitoring the reaction.

 

5. Does the line include downstream equipment after saponification?

Yes, the complete soap granule production line includes: saponification tank, drying system, cooling conveyor, granulator, and screening unit. We can also integrate a soap noodle press if needed.